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Vacuum Emulsifying Machine

Wenzhou Kinding Machinery Co., Ltd. is a Chinese manufacturer specializing in the production of mixing, blending and homogenization equipment. The Vacuum Emulsifying Machine has strong non-standard features and can be reasonably configured according to the customer's process, suitable for products that require emulsification and stirring under vacuum conditions. It can be equipped with low-speed wall-scraping stirring for low-viscosity products, and for high-viscosity products, it can be used for emulsification and stirring. It can also be configured with a pipeline high-shear emulsification machine, suitable for processes such as dispersion, emulsification, homogenization, and stirring and mixing. The Vacuum Emulsifying Machine can be equipped with: batching system, discharge system, temperature control system for cooling and heating, vacuum system, nitrogen protection, online pH measurement and control, CIP cleaning system, etc.

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Product Description

The Vacuum Emulsifying Machine is an industrial equipment that achieves material mixing through a high-speed shear emulsifier. It is composed of a pre-treatment pot, a main pot, a vacuum pump, and a hydraulic and electrical control system. Its applications cover the fields of fine chemicals such as biomedicine, food industry, daily care products, coatings, and inks.

A Vacuum Emulsifying Machine is a highly efficient equipment used to uniformly mix two or more immiscible liquids (such as oil and water) through processes such as high-speed shearing, stirring, and vacuum degassing, to form a stable emulsion. Its core working principle is to finely reduce the liquid particles to the micrometer level through the shear force between the rotating rotor and the stationary stator, while simultaneously removing air bubbles in a vacuum environment to ensure a delicate and stable emulsification effect.

Vacuum Emulsifying Machine

Technical Characteristics of the Vacuum Emulsifying Machine

High-speed Shearing: The rotational speed is usually between 4000 and 10000 revolutions per minute, and it has a variable speed design to accommodate different material viscosities.

‌Vacuum System: The vacuum degree can reach -0.08 to -0.1 MPa, effectively eliminating air bubbles and enhancing product stability.

‌Material: The contact parts mostly use stainless steel (such as 304/316L), which is corrosion-resistant and complies with food and pharmaceutical industry standards.

Vacuum Emulsifying Machine

Applications of the vacuum emulsifier

Cosmetics	Producing creams, lotions, etc., to ensure a fine texture.
Food industry	Making sauces, dairy products to prevent separation.
Pharmaceuticals	Homogenization treatment for vaccines, ointments.
Chemical industry	Dispersion and emulsification of nanomaterials, adhesives.

Operating precautions for the vacuum emulsifier

- Feeding sequence	It is recommended to add the low-viscosity liquid first, and then slowly add the high-viscosity components (such as thickening agents).
- Speed control	Start with a low speed (e.g., 2000 rpm) for mixing, and gradually increase to the target speed to avoid splashing.
- Vacuum stage	After emulsification, vacuum for 5 to 10 minutes to check for residual bubbles.
- Cleaning	After use, clean immediately to prevent material from solidifying and blocking the rotor.
Industry Trend	Current equipment is trending towards intelligence. Some high-end models are equipped with PLC control, online viscosity detection, and other functions. Compact models suitable for laboratories or small batch production (such as trough-shaped die cylinders) have seen a significant increase in demand. Currently, we have high-speed shear emulsifiers in stock, with adjustable speeds ranging from 4000 to 10000 revolutions per minute. They are suitable for use in laboratories and the chemical industry. With a low-noise design, please feel free to contact us to obtain the best solution for you.