When using the Kinding vacuum emulsifying tank, follow the core principle of "operation under vacuum". The operation process is briefly described as follows: First, heat the oil phase and water phase raw materials separately and then pour them into the main tank; close all valves, start the vacuum pump, and reduce the pressure inside the tank to a stable vacuum state ranging from -0.095MPa to -0.1MPa; under this environment, start the high-speed homogenizer head and the slow-speed wall scraping mixer, and the materials are instantly sheared and uniformly mixed without bubble interference; after emulsification is completed, the product can be discharged under vacuum or non-vacuum conditions. This process ensures that every batch of products from cosmetics to ointments has an extremely fine texture.
Regarding the vacuum equipment, customers are extremely concerned about its sealing performance and whether it complies with hygiene standards. Kinding's solution is: adopt double-end face mechanical seals and equip a hygiene-level water circulation system for cooling and lubrication, ensuring no leakage or contamination risk during long-term high-speed operation. All pipe connections use international standard quick couplings (such as Tri-Clamp), facilitating disassembly, cleaning, and sterilization. All corners of the tank are rounded, with no dead corners. We promise that our equipment can easily pass strict 3A, GMP, or FDA-related hygiene standard audits, which is the foundation for your confident purchase.
① Quality Advantage: The vacuum environment prevents material oxidation and deterioration, extending the shelf life of the product.
② Efficiency Advantage: Under vacuum conditions, the materials are more easily dispersed, and the emulsification time can be shortened by up to 30%.
③ Safety Advantage: Closed production reduces contact with air, reducing the risk of contamination and volatilization, especially suitable for formulations containing organic solvents or active ingredients.
④ Multi-function Advantage: Through valve control, various process requirements such as vacuum pumping, breaking vacuum, and pressurized discharge can be easily achieved.
Kinding Machinery has a complete quality management system certification (ISO 9001), and all pressure vessel components hold special equipment manufacturing licenses. The key components of the vacuum emulsifying tank, such as mechanical seals, vacuum pumps, and frequency converters, all use international first-line brands (optional), and provide original factory certificates. We support the customer's designated third-party inspection agency (such as SGS, BV) for on-site supervision and factory inspection. These certifications and choices are the guarantee of our brand reputation and professionalism, and also the reason why global customers are willing to order large-scale production lines from us.